Do not fail. Learn lean manufacturing concepts firstMost of the manufacturers want to turn into lean manufacturing from their conventional manufacturing systems. They love kanban, kaizen, TPM and JIT. It is a smart decision to move towards lean manufacturing. It saves you costs and time and makes you more competitive in the markets. But if you do an analysis you will find many have failed in the lean efforts. Have you ever wondered why? Lean manufacturing is a buzz word today. This has become the centre of focus in the manufacturing industries worldwide. Many manufacturers are amazed by the simplicity and the effectiveness of the lean techniques and tools mentioned above. They start to think this is the lean manufacturing. So they start to use these tools and techniques and eventually end up with failures. Lean manufacturing starts with its concepts. Lean manufacturing concepts provides the base for all the lean tools and techniques. Without understanding the lean manufacturing concepts carefully, lean tools can do almost nothing for your organization. In fact it will do more harm than good to you. Everyone who wants to implement lean manufacturing must understand that lean manufacturing is a custom solution created to cater the requirements of Toyota. Therefore copying directly from Toyota or any other lean manufacturing implementation will not solve your problem. You have to understand the concepts and principles on which lean manufacturing operate and then develop a system that will cater your requirement. When you develop your system you can refer Toyota or any other successful lean manufacturing environment. |
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Lean productivity Vs batch efficiency | All not Parts of your system can become lean | The lean profit formula |
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