No
lean No Pain
Lean manufacturing is a system full with challenges.
It challenges wastes and inefficiencies of the system. It challenges
the thinking patterns of the people. It challenges the good old
techniques of manufacturing.
Most of the people do not like to implement lean
manufacturing. They don’t want to do this due to a simple
reason. Implementing lean manufacturing is a pain for any organization.
It is like a surgery done to a patient. Pain can not be avoided.
Why lean manufacturing is a pain to many people.
It uncovers the problems which are covered with work in progress
and other manufacturing inefficiencies. No one wants to know the
problems they have in their systems. It pulls them out from their
own comfort zones. So why put effort in something makes you uncomfortable.
This mentality plays a big role in lean manufacturing failures.
No lean means no pain. In fact no pain short
term. In the long run though, your system will fail if you continue
to be a conventional manufacturer. Although lean manufacturing
is a massive change to the process in short term, long term it
will build a system which is stable and simple.
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