lean manufacturing concepts explained

Lean manufacturing terms/terminology

5 S – A standardization technique used in lean manufacturing. Visual control
JIT – Just In Time. Backbone of the lean thinking. Every action happens when they needed. No Inventory
Kaizen – Continuous improvement in a continuous fashion.
Kanban – simple technique used to indicate the requirements in up production stream.
Pokayoke – Also known as mistake proofing technique. Designing the system so that there are no opportunities for errors.
Pull manufacturing – Pulling the required output from the operation prior to that. One cornerstones of inventory free manufacturing
SMED – Single Minute Exchange of Dies. This is a technique developed for the Toyota production system, in order to reduce its setup times.
TAKT – Term refer to the rhythm. This talks about the rhythm at which system should operate. Simply this rhythm is determined by customer demand and time available in production
TQM – Total Quality Management. This is a very vast concept covers all the aspects of manufacturing or services.
TPM – Total Productive maintenance. A systematic approach to maintenance function, aims ultimately in maintenance prevention of the system.
Value – what customer identifies as the value of the product.
Value Stream – all the activities needed to transform related input required to create a desired output.
Waste – Anything or any activity that does not add value to the final product.
Workcells – cell like work area in which work is carried out by multi skilled people.

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